Carton boxes, also known as corrugated boxes, are commonly used in packaging and shipping due to their durability and lightweight. They are made up of a layer of corrugated material between two layers of cardboard, which provides strength and cushioning. The corrugated layer also provides insulation against heat and moisture. Carton boxes come in a wide range of sizes and shapes to accommodate various products and purposes. From small boxes for individual items to larger ones for bulk products, they are a versatile packaging solution that can be tailored to the specific needs of each customer. In addition to being a practical choice for packaging and shipping, carton boxes are also an eco-friendly option. They are made from recycled materials and are fully recyclable after use. This makes them an ideal choice for companies and individuals who prioritize sustainability and environmental responsibility.
As e-commerce and online shopping continue to grow, the demand for carton boxes has increased significantly. More and more people are opting to shop online, and this has led to a surge in the need for durable, secure packaging that can protect products during shipping. Additionally, the pandemic has forced many businesses to shift their operations online, further driving up demand for carton boxes.
How are Carton Boxes made?
Ø Corrugating
To make corrugated cardboard, one sheet of paper is corrugated (or fluted) using a machine that presses it into waves. This corrugated sheet is then adhered between two flat liner sheets using a starch-based adhesive. The result is a piece of corrugated cardboard.
Ø Cutting and Printing
These large sheets of corrugated cardboard are then cut into desired sizes. Printing can be done either before or after the cutting process. Using large industrial printers, designs, labels, and information can be printed onto the boxes.
Ø Box Making
The cut sheets are folded and glued to form a box shape. This process can be manual or automated. Depending on the box design, they may be stitched, taped, or glued together.
Ø Finishing Touches
Some boxes might receive additional treatments or finishes. For instance, a box could be laminated for added strength or gloss, or it could be treated to be resistant to moisture.
Indian Market Outlook
The India corrugated boxes market size reached US$ 6.5 Billion in 2022. Looking forward, IMARC Group expects the market to reach US$ 12.3 Billion by 2028, exhibiting a growth rate (CAGR) of 10.8% during 2023-2028. Corrugated boxes are disposable containers manufactured with different layers and widely available in different sizes, colors, designs, text, and graphics. They are lightweight, highly durable, safe, secure, and resistant to shock, moisture, and sudden temperature changes. They are cost-effective, eco-friendly, recyclable, and increase customer satisfaction. They provide more cushion or support for weighted materials to enhance protection as compared to cardboard boxes. They are also versatile and biodegradable and do not harm the environment or produce emissions. Besides this, they assist in offering insulation and have high-quality printing capabilities that increase the brand awareness of a business. As a result, they are widely employed in the food and beverage (F&B), textile, electronics, healthcare, automotive, pharmaceutical, and military industries across India. Factors such as increasing demand from fresh food and beverages, home & personal care goods, electronic goods industries, logistics application, increasing consumer awareness towards sustainable packaging and growth of the e-commerce industry have propelled the growth of Indian corrugated boxes market.
Global Market Outlook
Corrugated box market is growing with a CAGR of 5.8% in the forecast period of 2021 to 2028 and expected to reach USD 237,989.25 thousand by 2028. Corrugated box products are designed to give an extreme protection to the goods such as fragile, heavy, bulky, or high-value products in storage and transit. A corrugated box with several layers provides strength to the packaging product and makes it stronger than average cardboard. Different types of liners are used in the corrugated cardboard to provide the strength such as kraft liners, test liners, and chip linear. Corrugated paperboard also acts as the cushion for the product in transit. Corrugated packaging products are 100% renewable and cost-effective in nature and used to replace wood and metal packaging. The Asia-Pacific region is expected to grow with the highest growth rate in the forecast period of 2021 to 2028 because of increasing demand of light weight packing products. China is leading the growth of the Asia-pacific market due to easy production of single wall corrugated box products.
Conclusion
The popularity of carton boxes has led to the rise of carton box manufacturing as a booming business opportunity. Entrepreneurs looking to enter the packaging industry can take advantage of this trend and start their own carton box manufacturing business. With a relatively low start-up cost and high demand, this business has the potential to be profitable and sustainable.
Key Players
§ TGI Packaging Pvt. Ltd.
§ Hariwansh Packaging Pvt. Ltd.
§ Trident Paper Box Industries
§ Packman Packaging Pvt. Ltd.
§ Worth Peripherals Ltd
§ Cascades inc.
§ Neway Packaging.
§ Smurfit Kappa
§ DS Smith
§ Georgia-Pacific.
§ VPK Packaging Group
§ Packaging Corporation of America
§ Oji Holdings Corporation
§ Western Container Corporation
§ Wertheimer Box Corp
§ Arabian Packaging Co LLC
